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DIY Temperature Controlled Solder Station

SMD manual soldering for everyone

DIY Temperature Controlled Solder Station
DIY Temperature Controlled Solder Station
Labs Project
Based on a Labs project | October 2018 | Find it here
The Platino Solder Station presented back in 2015 received wide acclaim and not just from the Elektor readership. In good engineering tradition, the very fact that the original project worked off the bat was a key motivator to seek enhancements for the intrinsic design. The concerted effort and thought that went into this produced a completely new design which is described here.

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Materials

Gerber file

CAM/CAD data for the PCB referred to in this article is available as a Gerber file. Elektor GREEN and GOLD members can exclusively download these files for free as part of their membership. Gerber files allow a PCB to be produced on an appropriate device available locally, or through an online PCB manufacturing service.

Elektor recommends the Elektor PCB Service service from its business partner Eurocircuits or AISLER as the best services for its own prototypes and volume production.

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The use of our Gerber files is provided under a modified Creative Commons license. Creative Commons offers authors, scientists, educators and other creatives the freedom to handle their copyright in a more free way without losing their ownership.

PCB

Component list

Component List

Resistors

Default: SMD 0805, 100mW, 1%

R1,R5,R7,R8,R16,R19 = 10kΩ

R2,R3 = CG0603MLC-05E, ESD suppressor, USB compatible, SMD 0603

R4,R6 = 22Ω

R9 = 2.7kΩ

R10 = 18kΩ

R11 = 1MΩ

R12,R13 = 5.6kΩ

R14 = 10MΩ

R15,R20 = 100Ω

R17 = 4.7kΩ

R18 = 0.02Ω, 2 W, SMD, current sense resistor

R21 = 100kΩ

R22 = 560kΩ

Capacitors

Default: SMD 0805

C1,C2,C12,C13 = 10nF

C3 = 10 µF 35 V, Case C

C4,C5,C8,C9,C10,C14,C16,C21,C23 = 100nF

C6 = 47µF 10V, Case A

C7,C18,C20 = 10µF 10V, Case A

C11 = 22µF 10V, Case A

C15,C22,C24 = 1µF

C17,C19 = 22pF

Inductors

L1 = Ferrite, 3A, 30Ω @ 100MHz, 0805

Semiconductors

D1 = CD1206-S01575, SMD 1206

D2 = MBRS540T3G

D3 = BAT54

D4 = S1A

T1 = IRF9540NSPBF

T2,T3 = BC847

T4 = BC857

IC1 = NCP1117ST50T3G, SOT-223-3

IC2 = MCP6002-E/SN

IC3 = INA138NA/250G4

IC4 = ATmega32U4-AU

Miscellaneous

ENC1 = Rotary encoder with pushbutton, Bourns type PEC11R-4225F-N0024

F1 = PTC, 15V, Ihold = 0.5A, 4.5×3.2mm

K1 = 2-way terminal block, 0.2” pitch

K2 = micro USB type B connector

K3 = 3-way terminal block, 0.2” pitch

K4 = 6-pin (2×3) pinheader, 0.1” pitch

LCD1 = OLED display, 0.96”, 128×64, SPI interface

X1 = 16MHz quartz crystal

6-pin SIL pinheader, 0.1” pitch, for LCD1

6-way pinheader socket, 0.1” pitch, for LCD1

Enclosure (suggested): Teko type 102 110 × 70 × 46mm)

PCB # 180348-1 (Elektor Store)

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